Harbor Freight Tools Drill 97028 User Manual

BENCHTOP PlaNisHiNg HammEr  
model 97028  
assEmBlY aNd OPEraTiNg iNsTruCTiONs  
Diagrams within this manual may not be drawn proportionally.  
Due to continuing improvements, actual product may differ slightly from the product described herein.  
®
distributed exclusively by Harbor Freight Tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
saVE THis maNual.  
©
®
Copyright 2007 by Harbor Freight Tools . All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or form  
without the express written consent of Harbor Freight Tools.  
For technical questions or replacement parts, please call 1-800-444-3353.  
REV 08b  
 
gENEral saFETY rulEs  
WarNiNg! read all instructions  
Failure to follow all instructions listed below may result in serious injury.  
saVE THEsE iNsTruCTiONs  
1.  
2.  
Work area safety  
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.  
b. Keep children and bystanders away while operating this Planishing Hammer.  
Distractions can cause you to lose control.  
Personal safety  
a. Stay alert, watch what you are doing and use common sense when operating.  
Do not use this tool while you are tired or under the influence of drugs, alcohol  
or medication. A moment of inattention while operating may result in serious  
personal injury.  
b. Use safety equipment. Always wear ANSI-approved safety goggles and  
heavy-duty work gloves. Safety equipment such as dust mask, non-skid  
safety shoes, hard hat, or hearing protection used for appropriate conditions  
will reduce personal injuries.  
c. Do not overreach. Keep proper footing and balance at all times. This  
enables better control of the power tool in unexpected situations.  
d. Dress properly. Do not wear loose clothing or jewelry. Keep your hair,  
clothing and gloves away from moving parts. Loose clothes, jewelry or long  
hair can be caught in moving parts.  
e. WARNING: The brass components of this product contain lead, a chemical  
known to the State of California to cause birth defects (or other reproductive  
harm). (California Health & Safety code § 25249.5, et seq.)  
3.  
Tool use and care  
a. Do not force the tool. Use the correct tool for your application. The correct  
tool will do the job better and safer at the rate for which it was designed.  
b. Do not use the Planishing Hammer if the Trigger (16) does not completely  
start and stop the action of the tool. If the Planishing Hammer cannot be  
controlled with the Trigger (16), it is dangerous and must be repaired.  
c. Disconnect the Planishing Hammer from the air source before making any  
adjustments, changing accessories, or storing. Such preventive safety  
measures reduce the risk of starting the tool accidentally.  
d. Store the Planishing Hammer out of the reach of children and do not allow  
persons unfamiliar with this tool or these instructions to operate the Planishing  
Hammer. Tools are dangerous in the hands of untrained users.  
SKU 97028  
For technical questions, please call 1-800-444-3353.  
Page 3  
 
e. Maintain tools. Check for misalignment or binding of moving parts, breakage  
of parts, damaged or cracked hoses, bad connections and any other condition  
that may affect the tool’s operation. If damaged, have the tool repaired  
before use. Many accidents are caused by poorly maintained tools. Properly  
maintained tools are less likely to bind and are easier to control.  
f. Use the Planishing Hammer in accordance with these instructions and  
in the manner intended for this particular type of tool, taking into account  
the working conditions and the work to be performed. Use of this tool for  
operations different from those intended could result in a hazardous situation.  
4.  
service  
a. Have your Planishing Hammer serviced by a qualified repair person using  
only identical replacement parts. This will ensure that the safety of the tool is  
maintained.  
ViBraTiON Hazard  
This tool vibrates during use. Repeated or long-term exposure to vibration may  
cause temporary or permanent physical injury, particularly to the hands, arms  
and shoulders. To reduce the risk of vibration-related injury:  
1.  
Anyone using vibrating tools regularly or for an extended period should first  
be examined by a doctor and then have regular medical check-ups to ensure  
medical problems are not being caused or worsened from use. Pregnant women  
or people who have impaired blood circulation to the hand, past hand injuries,  
nervous system disorders, diabetes, or Raynaud’s Disease should not use this  
tool. If you feel any medical or physical symptoms related to vibration (such as  
tingling, numbness, and white or blue fingers), seek medical advice as soon as  
possible.  
2.  
Do not smoke during use. Nicotine reduces the blood supply to the hands and  
fingers, increasing the risk of vibration-related injury.  
3.  
4.  
Wear suitable gloves to reduce the vibration effects on the user.  
Use tools with the lowest vibration when there is a choice between different  
processes.  
5.  
6.  
Include vibration-free periods each day of work.  
Grip the workpiece as lightly as possible (while still keeping safe control of it).  
Let the tool do the work.  
7.  
To reduce vibration, maintain the tool as explained in this manual. If any  
abnormal vibration occurs, stop use immediately.  
SKU 97028  
For technical questions, please call 1-800-444-3353.  
Page 4  
 
sPECiFiC saFETY rulEs  
WarNiNg! To prevent serious injury and/or property damage:  
Wear ANSI-approved safety goggles and heavy-duty work gloves during use.  
Do not exceed max air pressure of 100 PSI.  
1.  
2.  
3.  
4.  
Disconnect from air supply when not in use.  
Mount on flat, level surface able to support the weight of the Planishing Hammer  
and the material being hammered.  
5.  
6.  
7.  
Inspect before each use; do not use if parts are loose or damaged.  
Read this manual before set up and/or use.  
Maintain labels and nameplates on the tool. These carry important safety  
information. If unreadable or missing, contact Harbor Freight Tools for a  
replacement.  
8.  
Avoid unintentional starting. Prepare to begin work before turning on the tool.  
9.  
Keep fingers away from the anvil head.  
10.  
Do not leave the tool unattended when it is plugged into an air supply. Turn off  
the tool, and disconnect from air supply before leaving.  
11.  
Use clamps (not included) or other practical ways to secure and support the  
workpiece to a stable platform. Holding the work by hand or against your body is  
unstable and may lead to loss of control.  
12.  
13.  
This product is not a toy. Keep it out of reach of children.  
Some dust created by power sanding, sawing, grinding, drilling, and other  
construction activities, contains chemicals known [to the State of California] to  
cause cancer, birth defects or other reproductive harm. Some examples of these  
chemicals are:  
Lead from lead-based paints  
Crystalline silica from bricks and cement or other masonry products  
Arsenic and chromium from chemically treated lumber  
Your risk from these exposures varies, depending on how often you do this type  
of work. To reduce your exposure to these chemicals: work in a well ventilated  
area, and work with approved safety equipment, such as those dust masks that  
are specially designed to filter out microscopic particles. (California Health &  
Safety Code § 25249.5, et seq.)  
14.  
The warnings, precautions, and instructions discussed in this instruction manual  
cannot cover all possible conditions and situations that may occur. It must be  
SKU 97028  
For technical questions, please call 1-800-444-3353.  
Page 5  
 
understood by the operator that common sense and caution are factors which  
cannot be built into this product, but must be supplied by the operator.  
saVE THEsE iNsTruCTiONs.  
sPECiFiCaTiONs  
Stand/Mounting Bracket: Formed Steel  
Anvil Shaft and Anvils: Machined Steel  
Construction Materials  
Air Hammer: Die-Cast Aluminum  
Air Hose: Black Braided Reinforced  
Rubber w/Crimped Brass Fittings  
Mounting Plate Thickness  
Air Inlet Size  
11 Gauge Steel Plate  
1/4” X 18 NPT (Female)  
Activation Method  
Maximum Air Pressure  
Air Consumption  
Blows Per Minute  
Net Weight  
Variable Speed Remote Foot Pedal  
100 PSI  
90 PSI @11 SCFM  
700  
16.20 lb  
13 ft.  
Hose Length  
uNPaCkiNg  
When unpacking, check to make sure that the item is intact and undamaged. If  
any parts are missing or broken, please call Harbor Freight Tools at the number shown  
on the cover of this manual as soon as possible.  
sET uP iNsTruCTiONs  
read the ENTirE imPOrTaNT saFETY iNFOrmaTiON section at the  
beginning of this manual including all text under subheadings therein  
before set up or use of this product.  
Note: For additional information regarding the parts listed in the following pages, refer  
to the Assembly Diagram near the end of this manual.  
SKU 97028  
For technical questions, please call 1-800-444-3353.  
Page 6  
 
assEmBlY  
1.  
2.  
Mount the Frame (24) to workbench, and make sure it is fastened securely to  
prevent loosening during use.  
The Frame can be filled with sand if you wish to help minimize sound and  
vibration.  
Air Inlet (9)  
Mini Planishing  
Hammer  
Air Hose (25)  
Foot Pedal (26)  
Figure 1  
3.  
Connect the Rubber Air Hose (25) to both the Air Inlet (9) and the Foot Pedal  
(26). see Figure 1.  
Foot Pedal  
(26)  
Figure 2  
4.  
5.  
6.  
Connect pneumatic air supply to the Foot Pedal (26). see Figure 2 and Figure  
3 on page 8.  
The air line components listed in Figure 2 are not included as part of this tool but  
may be purchased at Harbor Freight tools.  
Be sure to tighten all fittings and connections.  
REV 08a  
SKU 97028  
For technical questions, please call 1-800-444-3353.  
Page 7  
 
read the ENTirE imPOrTaNT saFETY iNFOrmaTiON section at the  
beginning of this manual including all text under subheadings therein  
before set up or use of this product.  
air Outlet, connect  
hose to Hammer  
air inlet, connect hose  
to air compressor  
Figure 3  
7.  
8.  
The Frame (24) should be positioned so that the mounted Mini Planishing Ham-  
mer is extending slightly over the edge of the workbench. This will help to accom-  
modate various shapes being plannished.  
Screw off the Coil Spring (15) and remove the Anvil Head (21) and Hammer  
Shank (23) from the Cylinder (14).  
9.  
Slide the Hammer Body (1) into the Frame (24).  
10.  
Insert the Anvil Head (21) into the Anvil Shaft (19) and tighten in place with Hex  
Screw (20).  
11.  
Place the Anvil Head (21) and Hammer Shank (23) into the Coil Spring (15) and  
screw onto the Cylinder (14). see Parts list and assembly diagram on page  
11 and 12.  
OPEraTiNg iNsTruCTiONs  
REV 08a  
SKU 97028  
For technical questions, please call 1-800-444-3353.  
Page 8  
 
OPEraTiNg iNsTruCTiONs  
1.  
Turn on the Air Compressor (not included) and set it to 90 PSI. Do not exceed  
maximum air pressure of 100 PSI.  
2.  
3.  
Before planishing, test the operation by pressing down on the Foot Pedal (26).  
Adjust the cycle speed of the Planishing Hammer by turning the Regulator (4)  
clockwise or counterclockwise.  
4.  
Using both hands, place the material to be planished between the Anvil Head  
(21) and the Hammer Shank (23).  
5.  
6.  
Press down on the Foot Pedal (26) to opperate planishing action.  
When finished, remove your foot from the Foot Pedal (26) and wait for the action  
to stop completely.  
7.  
8.  
Turn the air compressor off.  
Press down on the Foot Pedal (26) to release any remaining air pressure within  
the Planishing Hammer.  
9.  
To prevent accidents, always disconnect the air supply after use. Clean, then  
store the tool indoors out of children’s reach.  
maiNTENaNCE aNd sErViCiNg  
risk of serious personal injury, unplug the tool from its air  
supply before performing any inspection, maintenance, or  
WarNiNg  
cleaning procedures.  
damaged equipment can fail, causing serious personal  
injury. do not use damaged equipment. if abnormal noise or  
vibration occurs, have the problem corrected before further  
use.  
Cleaning, maintenance, and lubrication  
1.  
BEFOrE EaCH usE, inspect the general condition of the tool. Check for  
loose screws, misalignment or binding of moving parts, cracked or broken parts,  
damaged air hoses, and any other condition that may affect its safe operation.  
2.  
3.  
aFTEr usE, clean external surfaces of the tool with clean, moist cloth.  
WarNiNg! if the air hose is damaged, dO NOT attempt to repair it. it must  
be replaced.  
SKU 97028  
For technical questions, please call 1-800-444-3353.  
Page 9  
 
Troubleshooting  
Problem  
Possible Causes  
Probable solutions  
Mini Planishing  
No air pressure in air line.  
Check all hoses, connections  
and make sure the compressor is  
operating.  
Hammer will not  
operate when Foot  
Pedal is depressed.  
Regulator valve is closed.  
Turn the valve counterclockwise.  
Mini Planishing  
Hammer operates  
but at diminished  
pressure.  
Air Pressure is below normal operating Check Regulator on compressor and  
pressure of 90 PSI.  
Planishing Hammer.  
Regulator valve is closed.  
Turn the valve counterclockwise.  
Be sure to follow all manufacturer’s instructions, safety warnings and  
maintenance procedures in the manual of the air compressor you are using with this  
Mini Plannishing Hammer.  
lEasE rEad THE FOllOWiNg CarEFullY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY  
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT  
HE OR SHE IS qUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS  
qUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR  
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE  
UNDERTAKEN BY CERTIFIEDAND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER  
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL  
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION  
OF REPLACEMENT PARTS THERETO.  
record Product’s serial Number Here:  
Note: If product has no serial number, record month and year of purchase instead.  
Note: Some parts are listed and shown for illustration purposes only, and are not  
available individually as replacement parts.  
SKU 97028  
For technical questions, please call 1-800-444-3353.  
Page 10  
 
ParTs lisT  
Part  
1
description  
Q’ty  
Part  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
description  
Q’ty  
Body  
1
1
2
1
1
1
1
1
1
1
1
1
1
Cylinder  
1
1
1
1
1
1
1
2
2
1
1
1
1
2
Rubber Gasket  
O-Ring  
Coil Spring  
Trigger  
3
4
Regulator  
Control Pin  
O-Ring  
Pin  
5
Pin  
6
Anvil Shaft  
Hex Screw  
Anvil Head  
Hex Screw  
Hammer Shank  
Frame  
7
Ball  
8
Spring  
9
Air Inlet  
10  
11  
12  
13  
Rear Valve  
Valve Disk  
Front Valve  
Piston  
Air Hose  
Foot Pedal  
ParTs PHOTO  
24  
25  
26  
15  
19  
21  
23  
1
SKU 97028  
For technical questions, please call 1-800-444-3353.  
Page 11  
 
assEmBlY diagram  
SKU 97028  
For technical questions, please call 1-800-444-3353.  
Page 12  
 
limiTEd 1 YEar WarraNTY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that this product is  
free from defects in materials and workmanship for the period of one year from the date  
of purchase (90 days if used by a professional contractor or if used as rental equipment).  
This warranty does not apply to damage due directly or indirectly, to misuse, abuse,  
negligence or accidents, repairs or alterations outside our facilities, normal wear and tear,  
or to lack of maintenance. We shall in no event be liable for death, injuries to persons or  
property, or for incidental, contingent, special or consequential damages arising from the  
use of our product. Some states do not allow the exclusion or limitation of incidental or  
consequential damages, so the above limitation of exclusion may not apply to you. THIS  
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR  
IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the complaint  
must accompany the merchandise. If our inspection verifies the defect, we will either  
repair or replace the product at our election or we may elect to refund the purchase price  
if we cannot readily and quickly provide you with a replacement. We will return repaired  
products at our expense, but if we determine there is no defect, or that the defect resulted  
from causes not within the scope of our warranty, then you must bear the cost of returning  
the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 97028  
For technical questions, please call 1-800-444-3353.  
Page 13  
 

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