Grizzly Impact Driver G0497 User Manual

MODEL G0497  
PLANISHING HAMMER  
INSTRUCTION SHEET  
This machine presents  
serious injury hazards  
to  
untrained  
users.  
Read through this entire  
instruction sheet to  
become familiar with  
the controls and opera-  
tions before starting the  
machine!  
Figure 1. Model G0497 Planishing Hammer.  
The Model G0497 has a maximum operating  
pressure of 120 psi. exceeding this maxi-  
mum can lead to high pressure parts failure,  
which may cause serious personal injury!  
Introduction  
Great for all sheet metal forming, the Model  
G0497 Planishing Hammer includes an integrated  
filter/regulator and lubricator, and can shape mild  
steel up to 16 gauge.  
EYE/EAR INJURY HAZARD!  
Wear safety glasses and  
hearing protection during  
use of this tool!  
Inventory  
Planishing Hammer........................................... 1  
INJURY HAZARD!  
Mounting and Setup  
1. With the help of an assistant, carefully uncrate  
Disconnect tool from air and  
power to prevent accidental  
operation during service!  
the planishing hammer.  
2. Determine the most suitable location for your  
planishing hammer based on the planned  
usage of the machine. Larger workpieces will  
require a larger space around the planishing  
hammer.  
CRUSHING HAZARD!  
Keep hands clear of hammer  
mechanism at all times!  
Machine Data  
3. Mount the planishing hammer to the floor  
using fasteners appropriate for the floor  
type.  
Control Power...........110V, Single-Phase, 60 Hz  
Blows per Minute......................................... 4600  
Air Pressure....................................... 90-120 PSI  
Air Consumption..................................... 12 CFM  
Throat .............................................................24"  
Weight ......................................................168 lbs  
4. Check the oil level in the lubricator. If the oil  
level is low, refill with an SAE 10-weight non-  
detergent, non-additive oil.  
5. Install a male 14" NPT quick connector fitting  
into the air inlet of the planishing hammer.  
 
G0497 Parts Breakdown  
 
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G0497 Parts List  
REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
1A  
2
P0497001A  
P0497002  
P0497003  
P0497004  
P0497005  
P0497006  
PR21M  
MAIN HAMMER FRAME-N/S 1/07  
SUPPORT BRACKET  
BRACE  
24  
25  
26  
27  
28  
29  
29-1  
29-2  
30  
30-1  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
P0497024  
P0497025  
P0497026  
P0497027  
P0497028  
P0497029  
P0497029-1  
P0497029-2  
P0497030  
PSS02  
HOSE CLAMP  
FLEXIBLE HOSE 5/16" x 9-1/16"  
FOOT SWITCH  
3
4
END COVER  
CORRUGATED PLASTIC TUBE  
SOLENOID VALVE  
5
UPPER HAMMER CLAMP  
LOWER HAMMER CLAMP  
INT RETAINING RING 35MM  
ANVIL BASE-N/S 1/07  
ANVIL HEIGHT SCREW 1-8 x 11  
LOWER ANVIL  
6
AIR CONTROL ASSEMBLY  
FILTER/REGULATOR UNIT  
LUBRICATOR UNIT  
8
9A  
10  
11  
11-1  
12  
12-1  
13  
13-1  
13-2  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
P0497009A  
P0497010  
P0497011  
PSS07  
HANDWHEEL  
SET SCREW 5/16-18 X 3/8  
CAP SCREW 1/4-20 X 1  
CAP SCREW 1/4-20 X 1/2  
CAP SCREW 1/4-20 X 3/4  
BUTTON HD CAP SCR 1/4-20 X 1/2  
HEX NUT 10-24  
SET SCREW 1/4-20 x 1/2  
COMBO JAM NUT 1-8 / 1/2-12  
LOCK HANDLE 1/2-12 X 5/16  
PNEUMATIC HAMMER  
HAMMER HEAD  
PSB06  
P0497012  
P0497012-1  
P0497013  
P0497013-1  
P0497013-2  
P0497014  
P0497015  
P0497016  
P0497017  
P0497018  
P0497019  
P0497020  
P0497021  
P0497022  
P0497023  
PSB04  
PSB05  
PSBS20  
PN07  
HAMMER HEAD FACING  
SOLENOID VALVE MOUNT PLATE  
SWITCH PLATE  
PLW02  
LOCK WASHER 1/4  
PFS03M  
PTLW02M  
PS06  
FLANGE SCREW M5-.8 X 6  
EXT TOOTH WASHER 5MM  
PHLP HD SCR 10-24 X 3/8  
COMBO LABEL  
STRAIN RELIEF 1/2"  
SOLENOID VALVE CORD  
FOOT SWITCH CORD  
POWER CORD W/5-15 PLUG  
CONNECTOR TUBE  
P0497040  
P0497041  
P0497042  
P0497043  
P0497044  
PAW05M  
CRUSHING HAZARD LABEL  
EXPLOSION HAZARD LABEL  
MACHINE ID LABEL  
ELBOW 1/4" NPT  
FLEXIBLE HOSE 5/16" x 13"  
HEX WRENCH 5MM  
90° MALE CONNECTOR  
MALE CONNECTOR  
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MUST maintain the original location and readability of the labels on the machine. If any label is  
removed or becomes unreadable, REPLACE that label before using the machine again. Contact  
COPYRIGHT © JUNE, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2007 (BL)  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#JK8281 PRINTED IN TAIWAN  
 

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