Panasonic IMAGECHECKER A110 User Manual

®
MICRO-IMAGECHECKER A210 A110 MultiChecker V2 Series  
System configuration diagram  
Vision Backup-Tool Ver.2  
*1  
Controller  
ENTER  
PC  
Keypad  
C
The product data created with the MICRO-IMAGECHECKER A  
series and the image data stored in the controller can be stored  
on a PC using Windows.  
Stored data can be restored to the A series controller.  
Serial cable  
Image Processing Device  
®
-
MICRO IMAGECHECKER  
However, it is not possible to directly restore type data backed up using  
Vision Backup-Tool with the previous product (Ver. 1) to V2 (Ver. 2). In  
this case, use the dedicated data conversion software (freeware) to  
convert the Ver. 1 type data for V2 use, then transfer it to V2 and perform  
a backup again. If you require the data conversion software, contact your  
Matsushita Automation Controls Co. Ltd. representative.  
*
Monitor cable  
(Pin-BNC)  
PLC (refer to P5)  
V-HOLD  
BLIGHT  
CONTRAST  
Panasonic  
Video Monitor GP-BM  
A210 A110  
Monitor  
High-speed  
random cable  
High-speed  
random trigger camera  
MultiChecker Ver.2 Series  
Lens  
Camera extension cable  
*2  
Middle ring  
CS mount camera  
*1 The A100 series connects to one camera.  
*2 Use where necessary.  
*3 When using 2 cameras with the A200 series,  
connect the same type of camera.  
*3  
Table of Product Numbers  
MICRO-IMAGECHECKER A-Series Controller  
Lens / middle ring  
Item  
Item  
Specifications  
Part No.  
Specifications  
Part No.  
NPN Output  
ANMA212V2  
CS mount lens  
f2.8 CS mount compact lens  
ANM8828  
A210  
Multi-Checker V2 : CE  
PhotoMos Output ANMA218V2  
MICRO-IMAGECHECKER  
A200 Series  
f2.8 CS mount compact lens with lock ANM88281  
f4 CS mount compact lens  
ANM8804  
f4 CS mount compact lens with lock ANM88041  
A210  
Multi-Checker : CE  
NPN Output  
ANMA212  
NPN Output  
ANMA112V2  
A110  
f8 CS mount compact lens  
f8 CS mount compact lens with lock  
f6.5 C mount lens  
ANM8808  
ANM88081  
ANB842  
Multi-Checker V2 : CE  
PhotoMos Output ANMA118V2  
MICRO-IMAGECHECKER  
A100 Series  
A110  
Multi-Checker : CE  
NPN Output  
ANMA112  
C mount lens  
f8.5 C mount lens  
ANB843  
Camera / Keypad / Monitor  
f8.5 C mount lens with lock  
f16 C mount compact lens  
f16 C mount compact lens with lock  
f25 C mount compact lens  
f25 C mount compact lens with lock  
f50 C mount lens  
ANB843L  
ANB845N  
ANB845NL  
ANB846N  
ANB846NL  
ANB847  
Item  
Specifications  
Part No.  
C mount camera  
CS mount camera  
Progressive Double-speed Random: CE ANM831  
support electric-shutter with 3 m cable  
support electric-shutter with 3 m cable: CE  
with 2 m cable  
ANM832  
ANM832CE  
ANM85202  
Keypad  
with 3 m cable  
ANM85203  
ANB847L  
ANM8850  
ANM88501  
ANB84805  
ANB848  
f50 C mount lens with lock  
f50 C mount compact lens  
f50 C mount compact lens with lock  
5 mm middle ring  
with 2 m cable: CE  
ANM85202CE  
ANM85203CE  
AUGPBM910  
with 3 m cable: CE  
Monitor  
Panasonic GPBM910 (100 V AC/12 V DC)  
Middle ring  
Camera cable  
(0.5/1/5/10/20/40 mm) middle ring  
Item  
Specifications  
Part No.  
It wont stop advancing. The monstrously small A Series!  
Data backup software  
Item  
ANM84303  
Double-speed random  
camera cable  
3 m  
ANM84303CE  
ANM84002  
3 m: CE  
Specifications  
English version  
Part No.  
Camera extension cable 2 m extension: total 5 m  
7 m extension : total 10 m  
Vision Backup-Tool Ver.2  
Microsoft windows NT4.0/95/98/Me/2000 compatible. An operating system is not included with this software.  
ANM70131V2  
ANM84007  
Accessories  
ANM84012  
12 m extension: total 15 m  
Part No.  
Item  
I/O terminal block  
BNC connector  
Specifications  
ANM84017  
17 m extension: total 20 m  
For input: 1 piece, for output, 1 piece ANMA8001  
Monitor BNC jack to PIN jack adapter ANM8606  
ANM84002CE  
ANM84007CE  
ANM84012CE  
ANM84017CE  
2 m extension : total 5 m: CE  
7 m extension: total 10 m: CE  
12 m extension: total 15 m: CE  
17 m extension: total 20 m: CE  
Unless otherwise specified, estimate and delivery prices do not include technician dispatching  
and other related services. Therefore, for the situations given below, additional charges  
may be added.  
Installation and trial operation guidance  
Technical support and instruction  
Inspections, adjustments, and repairs  
Serial Cable  
Specifications  
Item  
Part No.  
To USA Customer  
Products sold by seller are covered by the warranty and patent  
indemnification provisions in its Terms and Conditions of Sale only.  
COM port and PC (D-SUB : 9 pin) connection, 3 m  
ANM81103  
COM port  
connecting cable  
COM port and PLC (discrete-wire cable) connection, 3 m ANM81303  
TOOL port  
connecting cable  
COM port and PC (D-SUB : 9 pin) connection, 10 cm  
ANM812001  
These materials are printed on ECF pulp.  
These materials are printed with earth-friendly vegetable-based (soybean oil) ink.  
Matsushita Electric Works, Ltd. Automation Controls Company  
COPYRIGHT © 2001 All Rights Reserved  
Specifications are subject to change without notice.  
Head Office: 1048, Kadoma, Kadoma-shi, Osaka 571-8686, Japan  
ARCT1B178E 200111-2YT  
11/2004  
11/2004  
As always, the A Series is packed with  
easy-to-use features.  
In addition to the ease-of-use and reliability that you expect from the No. 1  
manufacturer in the field, we also provide convenient new functions for a diverse range of solutions.  
Connects to a variety of PLCs  
Convenient new display function  
Data Monitor Function  
Marker Function  
The A Series can connect to a range of PLCs without a communication  
program. In addition to the Matsushita Electric Works PLC-FP Series, it can  
be used with PLC products from Mitsubishi, Omron, and Allen-Bradley  
(Ver. 2.2 or later).  
Data registers  
Up to eight graphics (circles, ellipses, rectangles and lines) can be displayed  
on the inspection screen. This is very convenient when performing manual  
positioning for camera adjustment with production equipment.  
Titles and results of numerical calculations and judgment outputs can be  
displayed on the inspection screen. You can register your own text for  
display, and change the maximum and minimum limits for numerical  
calculations directly from the menu.  
115.2kbps  
DT100  
DT101  
DT102  
1
2
2
4
3
3
5
0
The A Series can perform type switching data communication and read and  
write measurement data and inspection results to and from PLCs without  
requiring that you create a communication program.  
Inspection  
results  
PLC  
A Series  
Display text can be registered  
Inspection conditions can also be modified  
from the PLC!  
Compatible PLC products  
GMatsushita Electric Works FP Series  
GMitsubishi MELSEC A series/FX Series  
GOmron SYSMAC-C Series  
Result display reference from  
numerical calculation judgment  
output possible (10 lines x 2 pages)  
GAllen-Bradley SLC500 (Ver. 2.2 or later)  
Unregistered parts are blank  
Speed and precision (Strongest in its class)  
Reduced size (Smallest in its class)  
Judgment conditions can be changed  
using the ENT key  
The A series comes equipped with a 32-bit RISC, 200  
MHz CPU with pipeline processing.  
With a small 120 × 40mm footprint, installation is simple. Tight installation  
with checkers next to each other is also possible. With considerations for  
wiring, connectors, and removable terminal blocks, installation with all  
units facing one direction is possible for no wasted space.  
Installation on DIN rails is also possible.  
(numerical calculations only)  
360  
It attains 360 MIPS and 1.4 GFLOPS for astronomically  
high-speed processing. With the super-  
MIPS  
Two-image switch/split function (A210 only)  
quick CPU, increased floating point  
32bit RISC  
CPU  
Flo  
e
4 billio  
operation speed, pipeline processing,  
a
r
tin  
When using two cameras simultaneously for an  
operation such as measuring the distance  
between two points, you can use an external  
g p  
o
in  
1.o  
t
p
40mm  
a
tio  
Removable  
specially designed algorithms, and a  
large memory capacity, it achieves not  
only extremely high-speed inspection,  
but also the ultimate in precision as  
well.  
n
s
terminal block  
n
time  
s
/s  
e
c
.
Camera B  
signal to switch the display. It is also possible  
to split images captured by two cameras for  
display as one image on the screen. You can  
select either vertical or horizontal for the image  
split direction.  
Switch  
Camera A  
120mm  
Split display  
Two types available to suit your application  
A210 with two camera connections and  
high-end functions  
A110 with one camera connection and  
good cost performance  
Extensive array of image capture functions  
(Fastest images in its class)  
We offer true cost performance and wipe away the concept that image  
processing is expensive.  
Double-speed random camera  
(progressive rectangular-lattice CCD element)  
Trigger signal  
Time delay  
0 to 16.7 ms.  
General-type camera  
ODD  
With the A series, we introduced a progressive double-speed random  
camera that provides 3 times the maximum ratio of conventional units with  
1/60 second for a high-quality picture and no image degradation. In field  
mode, it reaches 4 times for 1/120 second. The result is fast inspection  
without having to worry about inspection time or image quality.  
EVEN  
33.4-50.1ms  
.
Electric-shutter camera  
Random trigger camera*  
ODD  
16.7-33.4ms  
.
ODD  
Conventional  
method  
Progressive  
16.7ms  
.
.
NEW ANM831  
Double-speed  
random camera*  
(frame mode)  
ODD  
EVEN  
Internal synchronous signal inspection  
Compatible with the internal synchronous signal of NTSC, video scopes and  
special cameras can also be used. However, depending on the model, some  
may not be able to be connected. Consult your Matsushita Electric Works  
representative (there is one connection port).  
16.7ms  
NEW ANM831  
Double-speed  
random camera*  
(field mode)  
ODD  
8.3ms  
Twice the picture quality  
in one exposure.  
(
)
(
)
A210 set  
A110 Controller  
A110 set  
.
*The shutter speed on the random camera, before exposure, needs to be set to 1/120 to 1/20000 seconds.  
4
5
11/2004  
11/2004  
Further refined inspection functions.  
The A Series is loaded with inspection know how that we have distilled over our years in this industry.  
With a single unit you can perform fast and accurate detection, dimension measurement and coordinate detection!  
Smart matching (A210) / Matching (A110).  
Rotational* position adjustment function  
Improved binary processing function  
1
A
4
5
Automatic adjustment and precise inspection takes place even if the work is tilted  
or displaced.  
Adjustments can be made using the gray-scale data so that differences in  
brightness can allow accurate corrections. With multiple and priority functions,  
complex adjustments are also greatly simplified.  
High-speed, high-precision sub-pixel detection (Fastest level in its class).  
D
Smart matching rotational correction (A210)  
A A wide range of inspection functions  
With a high-speed CPU, vast memory, and original algorithm, even with a  
64 × 64-pixel template, 256 × 256-pixel search area, and sub-pixel precision  
detection, you still get a processing time of about 10 ms. As you can see, this is  
the ultimate in speed and precision for position detection.  
With the rotational correction function and the A210, a search is conducted by  
tilting the matching and smart matching search areas and templates. Therefore,  
even if the work has been tilted, a more precise position inspection is obtained.  
• Position/size/attitude/size detection with optimum feature extraction labeling.  
• Presence/size/orientation inspection with optimum binary window functions.  
• High-speed dimension measurements with optimum edge detection functions.  
• High-speed length/number/presence inspections with optimum line functions.  
Rotation of the search area  
*A210 = rotational position adjustment function (X/Y/θ)  
A110 = position adjustment function (X/Y)  
Reject location  
lit up.  
mounts  
Rotational adjustment (A210)  
Conventional  
instruments  
Approx. 25 ms  
Approx. 10 ms.  
A210  
Rotation  
correction  
Template is tilted  
and searched  
Bearing inspection.  
Gear tooth inspection. LED lighting inspection.  
Matching search time: Approx. 10 ms.  
B Smart matching (A210).  
Sub-pixel position detection takes place with gray-scale matching and the gray-  
scale differential function gives even more detailed work inspection.  
This gives you accurate inspection even in cases where matching processing  
alone would fail.  
B Free shape  
Inspection area  
Area rotation.  
E Rotation position/tilt detection.  
With the rotation search function ( 30 degrees), no matter how much the  
detection image is tilted, the position and angle of tilt are accurately ascertained.  
The shape of the inspection area can be freely  
adjusted between rectangular, oval, or polygonal  
to match the inspection object. Moreover the  
mask area (where no inspection takes place) can  
also be adjusted freely as desired.  
Masking  
area  
When setting  
During adjustment, it is  
unnecessary to place work  
precisely for reduced time.  
Affine transform  
Base area  
F Multiple position detection  
Rotation  
Multiple position  
Supports the multiple  
detection function with  
matching to allow the  
separate detection of  
multiple objects of the  
same pattern in the  
search area. It is an  
efficient function when  
loading is performed by  
robot or the like.  
detection.  
C Image filter function.  
Template  
Matching detection  
Differential result  
With the affine transform  
function, the image will be  
rotated so that even if the work  
is tilted, setting and changes  
can take place.  
Even with binary images containing substantial noise,  
stable image processing is possible using filter processing  
such as [image erosion] [image dilation].  
The filter functions will differ depending on the inspection  
processing.  
No  
difference  
=
=
-
-
=
OK  
Noise  
Correlation = 0.95  
Original binary image.  
3 × 3 image erosion  
3 × 3 image dilation  
Template  
Matching detection  
Differential result  
Difference  
detected  
=
Accurate position correction (A210/A110)  
Image without filtering  
Detection of  
Unnecessary portion  
not detected.  
NG  
unnecessary portion  
Not processed  
G Teaching function.  
Correlation = 0.85  
Noise erase  
Teaching allows changes to be made to the template for matching even from an  
external signal. Registering the change can be done simply by showing the object  
for detection.  
Teaching also supports positional corrections so that even when work is  
displaced, teaching can occur.  
Pixel  
Eroded parts are not processed  
After erosion, dilated parts are processed  
Original binary image.  
3 × 3 image erosion  
3 × 3 image dilation  
C Smart template (A210).  
Just by showing multiple examples of the correct products, correct product  
images can be automatically composed. This allows simple inspection without  
setting complex parameters.  
Image with erosion to  
dilation filtering  
Smart template  
Processing occurs  
LFilter/width function  
Dirt is ignored  
OK  
OK  
OK  
NG  
LNo filter/width function  
Dilated parts are processed.  
After dilation, eroded parts are not processed  
Inspection  
position offset  
Erroneous detection  
because of dirt  
Teaching with the  
touch of a button.  
+
+
Filter/width function reduces chance of erroneous influence  
due to dirt or noise.  
More numerical calculation and judgement output functions.  
Sub-pixel gray-scale edge  
Gray-scale window  
Since the average value for brightness within the area is quickly calculated,  
directional distinction can still occur even when binary distinction is difficult due  
to the small differences in the gray-scale levels. You can set mask processing  
with free shapes (rectangular, oval, polygonal) set to match the inspected object.  
6
2
3
Edge positions are measured accurately at the sub-pixel level. Also supports an  
edge counting function. Also equipped with the projection scanning formula so  
that the required edge position is detected even with products with a poor  
surface. With rotational correction, diagonal scanning performs sub-pixel edge  
detection with the gray-scale inter-pixel compensating function.  
A Supports 96 numerical  
B Leeway in judgement calculations  
C Programless data  
calculation formulas (48 on the A110)  
Even for complex pass/fail judgement  
outputs, internal judgment formulae can be  
made without using the external PLC.  
Depending on the application, Judgement  
output can be set for individual and general  
judgement for each inspection area freely as  
desired.  
transfer to the PLC  
Using the Matsushita Electric Works.  
FP-series PLC, the Mitsubishi  
MELSEC A/FX series PLC, the Omron  
SYSMAC C series PLC, or the Allen-  
Bradley SLC 500 PLC (Ver. 2.2 or  
later), numerical calculation result  
data and judgement output results  
can be automatically written to the  
data register of the PLC at a  
Includes sine, cos,  
square root, arctan  
absolute differential and  
projection distance  
functions in addition to  
addition, subtraction,  
multiplication and  
Projection scanning edge detection  
Judgement output formula  
Internal judgement calculations External judgement calculations  
Total  
division, and you can set  
up to 96 formulas (48 for  
the A110). You can also  
reference up to 16 items  
per formula for complex  
calculations.  
GW1 GW2 GW3 GW4  
Calculating distances  
and angles  
A210  
A110  
96 formulae  
48 formulae  
96 formulae  
48 formulae  
192 formulae  
96 formulae  
maximum baud rate of 115200 bps.  
The image processing data can be  
used with the I/O sensitivity of the  
PLC.  
Averaged  
When the direction is correct:  
GW1 becomes brighter than GW2, so  
Direction: OK  
Direction: Reject  
GW1 - GW2 > 0 and GW3 - GW4 = 0.  
New calculation formula  
copy fuunction  
Pitch calculated by  
number of pins  
(also compatible with judgment formulas)  
6
7
11/2004  
11/2004  
®
MICRO-IMAGECHECKER A210 A110 MultiChecker V2 Series  
Excellent maintenance characteristics and  
Dimensions (unit: mm)  
A110/A210 Controller  
ANMA212V2/ANMA212  
ANMA112V2/ANMA112  
global compatibility.  
( )  
10  
(
)
74  
40  
5.5  
55  
4-M3 depth1.5  
Powerful support for startup and maintenance and designed for worldwide use.  
Image storage function (A210, A110)  
The A Series can store up to 30 defect images, and with the dedicated software  
tools you analyze the cause of defects at remote locations using e-mail.  
Storing up to 30 pictures* of fault occurrences in its memory, it possible for  
analyzing error causes and making adjustments. When setting up the  
equipment, inspection images are stored and can be used when making new  
adjustments and changes. Moreover, the stored images can be used for testing.  
Also, using special software, image data and inspection conditions can be  
stored, and then faults can be analyzed and adjustments made at any location  
using e-mail. Furthermore, the location of all errors are clearly displayed and  
illuminated so that they can be seen at a glance.  
The A110 does not have a  
camera B port  
Double-speed random camera: C mount  
ANM831  
CS mount camera: CS mount  
ANM832/ANM832CE/ANM83203  
Vision Backup-Tool Ver.2  
OK  
NG  
OK  
NG  
NG  
54.5  
46.5  
( )  
43  
31  
49.5  
8
*1)  
31  
8
Image storage  
30  
images  
38  
24.5±0.2  
14  
2-M3(depth 7mm)  
18.15 28±0.2  
19 24.5±0.6  
13  
4-M3  
(depth 2.5mm)  
1/4-20UNC  
(depth 9mm)  
The product data created with the MICRO-IMAGECHECKER A  
series and the image data stored in the controller can be stored  
on a PC using Windows.  
31  
24.5±0.6  
4-M3(depth 2.5mm)  
2-M3(depth 4mm)  
8
Readjustment and  
re-testing analysis  
takes place using  
the stored images.  
Can be stored  
to hard disk or  
e-mailed using  
ENTER  
C
Stored data can be restored to the A series controller.  
special software  
(3.25)  
32.15  
(
)
1/4-20UNC  
2-M3 depth 4mm  
(19)  
(31.3)  
*A210 = 30 image, A110 = 8 images  
However, it is not possible to directly restore type data backed up  
depth 10mm  
*1) ANM832: 3000 +80  
*1) ANM832CE: 2780 +80  
*1) ANM83203: 300 +40  
10  
*
using Vision Backup-Tool with the previous product (Ver. 1) to V2  
(Ver. 2). In this case, use the dedicated data conversion software  
(freeware) to convert the Ver. 1 type data for V2 use, then transfer it  
to V2 and perform a backup again. If you require the data conversion  
software, contact your Matsushita Automation Controls Co. Ltd.  
representative.  
10  
Without mounting bracket  
With mounting bracket  
Without mounting bracket  
With mounting bracket  
10  
Operating key pad  
Monitor (Panasonic: GPBM910)  
AUGPBM910 (100 V AC)  
Ȟ
ANM8520  
54.4  
46  
Ȟ
ANM8520 CE  
259  
Ȟ
: Length of cable  
ENTER  
C
Setup help function  
Quantitative support for settings that once relied on intuition.  
V-HOLD  
BLIGHT  
CONTRAST  
Focus adjustment  
Aperture adjustment  
Binarization adjustment  
With the setup help function, focusing, brightness adjustment, exposure  
adjustment, binary level settings, and other adjustments that used to be  
performed by the operator's professional experience, these adjustments can now  
be performed quantitatively. Equipped with an input monitor and test output  
functions, connections to external equipment are also greatly simplified. Great  
savings can be made in debugging and adjustment by the combination of the trap  
function, which halts inspection when an error is found, and the image storage  
and spreadsheet functions.  
Panasonic  
Video Monitor GP-BM  
29  
180  
50  
36.5  
*A  
36.5  
148  
Approx. 80 mm, including  
cable connection  
*A: Approximated length of cable for keypad used  
Note: Allow 80 mm behind the monitor for wiring  
and heat radiation.  
ø11.5  
The cable is slightly shorter on keypads with  
CE marking.  
Monitor input/output uses a BNC terminal.  
C Mount lens  
A
B
42  
40  
33  
37.3  
25  
Lens  
Global application  
Camera cable  
φ
φ
φ
φ
φ
φ
φ
φ
φ
ANB842  
ANB843(L)  
f=6.5  
f=8.5  
=48  
=42  
=30  
=30  
=30.5  
=30.5 25.5  
=48 48  
=27.5 38.5  
=30.5 38.5  
ANM84303/ANM84303CE  
ȞȞ  
ȞȞ  
ANM840  
ANM840  
A
Mounting screws (locked lens only)  
ANB845N(L) f=16  
ANB846N(L) f=25  
English  
English-Japanese interchange and CE certification  
ACE  
Ȟ
: Length of cable  
ANB88161  
ANB88251  
ANB847(L)  
ANM8850  
ANM88501  
f=16  
f=25  
f=50  
f=50  
f=50  
Displays for the one controller can be set to either English or Japanese to allow  
use in a great number of countries around the globe. The controller and high-  
speed random trigger camera are standard products and are certified with CE  
markings.  
*B  
Japanese  
A
(43)  
EMC(89/336/EEC)  
Video game  
style control  
EN50081-2:1993  
EN50082-2:1995  
ø14.7  
CS Mount lens  
A
B
35  
35  
41  
40  
φ
ANM8808  
ANM88081  
ANM8804  
ANM88041  
ANM8828  
ANM88281  
f=8  
f=8  
f=4  
f=4  
f=2.8  
f=2.8  
=34  
=31  
=34  
=31  
=34  
=31  
φ
φ
φ
φ
φ
B
*B: Approximated length of cable used  
The cable is slightly shorter on keypads with  
CE marking.  
38  
37.5  
8
9
11/2004  
11/2004  
®
®
MICRO-IMAGECHECKER A210 A110 MultiChecker V2 Series  
A210 A110 Multi-checker V2 specifications  
MICRO-IMAGECHECKER A210 A110 MultiChecker V2 Series  
A210 A110 Multi-checker specifications  
A210 Multi-checker V2  
A110 Multi-checker V2  
32-bit RISC CPU  
A210 Multi-checker  
32-bit RISC CPU (high-speed processing version)  
512 × 480 (pixels) × 256 gradations  
Menu selection by specialized keypad  
A110 Multi-checker  
32-bit RISC CPU  
CPU  
CPU  
32-bit RISC CPU (high-speed processing version)  
Frame memory  
Operator interface  
Monitor display  
Frame memory  
Operator interface  
Monitor display  
512 × 480 (pixels) × 256 gradations  
Menu selection using the key emulation function (ver. 2.2 or later).  
Change between gray-scale memory/gray-scale through/binary memory (A/B/C/D/E/F)/binary through (A/B/C/D/E/F)/gray-scale NG/binary NG (A/B/C/D/E/F)  
8 bit 256 gradations  
Change between gray-scale memory/gray-scale through/binary memory (A/B/C/D)/binary through (A/B/C/D)/gray-scale NG/binary NG (A/B/C/D)  
8 bit 256 gradations  
Processing  
Gray-scale  
Binarization  
Processing  
Gray-scale  
Binarization  
6 groups of binary processing from the gray-scale memory (upper and lower threshold settings)  
4 groups of binary processing from the gray-scale memory (upper and lower threshold settings)  
Number of product types  
Execution modes  
Number of product types  
Execution modes  
64  
32  
64  
32  
Execute All mode: Execute all set checkers  
Automatic Switch mode: Change the checker to be executed in accordance with the judgment output result  
User-Defined mode: Specify the checker for execution when the start signal is input  
Inspection  
Position/  
Inspection  
Position/  
Max. 96 per product type Rotation position adjustment function  
Priority adjustment multi-stage adjustment sequence setting by  
matching/gray-scale edge/binary edge or feature detection.  
Max. 96 per product type Max. 48 per product type  
Shape: rectangular Binarization adjusts according to changes in the gray-scale data Gray-scale mean value detection/judgement  
Matching = 48 per product type  
Sub-pixel accurate multiple detection matching by gray-scale correlation processing  
Max. 48 per product type X-Y position adjustment function  
Max. 32 per product type Rotation position adjustment function  
Max. 4 per product type  
rotation position  
adjustment function  
rotation position  
adjustment function  
Priority adjustment multi-stage adjustment sequence setting by  
matching/gray-scale edge/binary edge or feature detection.  
Max. 8 per product type  
Shape: rectangular Binarization adjusts according to changes in the gray-scale data Gray-scale mean value detection/judgement  
Matching = 4 per product type  
Sub-pixel accurate multiple detection matching by gray-scale correlation processing  
Max. 4 per product type  
Exposure  
adjustment  
Exposure  
adjustment  
Smart matching/  
matching  
(sub-pixel processing)  
Smart matching/  
matching  
(sub-pixel processing)  
Smart matching = Max. 96 pcs.; Equipped with post-detection ifferential processing function  
Smart matching = 32 pcs.; Equipped with post-detection ifferential processing function  
Rotation by raster detection and raster detection position (±30 degrees)  
Output = number of detected items/correlation numbers/position/angle teaching registered  
Rotation by raster detection and raster detection position (±30 degrees)  
Output = number of detected items/correlation numbers/position/angle teaching registered  
changes can be imported from external source smart teaching (A210) = judgement learning function by the smart template  
changes can be imported from external source smart teaching (A210) = judgement learning function by the smart template  
Max. 32 per product type  
Max. 96 per product type  
Max. 48 per product type  
Gray-scale edge  
detection  
(sub-pixel processing)  
Gray-scale edge  
detection  
(sub-pixel processing)  
Scanning method = individual/projection gray-scale filter/width function detection by sub-pixel unit  
Detection position = forepoint/forepoint and afterpoint/largest differential/multiple edge  
Scanning method = individual/projection gray-scale filter/width function detection by sub-pixel unit  
Detection position = forepoint/forepoint and afterpoint/largest differential/multiple edge  
Gray-scale window  
Feature extraction  
Gray-scale window  
Feature extraction  
Max. 96 per product type  
Shape: rectangular/polygonal or oval mask Shape: rectangular/polygonal or oval Gray-scale mean value detection/judgement  
Max. 96 per product type Max. 48 per product type  
Shape = rectangular/polygonal or oval mask Shape = rectangular/polygonal or oval  
Image filtering Labeling Output values: counter/center of gravity (to one decimal place)/area/shading/width/principle axis angle  
Max. 96 per product type Max. 48 per product type  
Shape = rectangular/polygonal or oval mas Shape = rectangular/polygonal or oval Image filtering White/black pixel number count/judgement  
Max. 48 per product type  
Max. 32 per product type  
Shape: rectangular/polygonal or oval mask Shape: rectangular/polygonal or oval Gray-scale mean value detection/judgement  
Max. 32 per product type Max. 16 per product type  
Shape = rectangular/polygonal or oval mask Shape = rectangular/polygonal or oval  
Image filtering Labeling Output values: counter/center of gravity (to one decimal place)/area/shading/width/principle axis angle  
Max. 32 per product type Max. 16 per product type  
Shape = rectangular/polygonal or oval mas Shape = rectangular/polygonal or oval Image filtering White/black pixel number count/judgement  
Max. 16 per product type  
Binary window  
Binary edge detection  
Line  
Binary window  
Binary edge detection  
Line  
Max. 96 per product type  
Max. 48 per product type  
Max. 64 per product type  
Max. 32 per product type  
Shape = line/mask filter/width functions forepoint edge detection  
Shape = line/mask filter/width functions forepoint edge detection  
Max. 96 per product type  
Max. 48 per product type  
Max. 32 per product type  
Max. 16 per product type  
Shape = straight line/polygonal line/circle or arc Image filters White/black pixel number count/judgement  
Shape = straight line/polygonal line/circle or arc Image filters White/black pixel number count/judgement  
Conversion data  
4 registers, Can quote to numerical conversion, Can convert numerical conversion result to actual distance, Standard distance, No. of pixels, Cooefficient  
Conversion data  
4 registers, Can quote to numerical conversion, Can convert numerical conversion result to actual distance, Standard distance, No. of pixels, Cooefficient  
Numerical  
Numerical  
Max. 96 per product type  
Max. 48 per product type  
32 per product type  
calculations  
calculations  
4 arithmetic calculations, arctangent, root, the distance-between-points special substitutions reference to previous data output control  
Sine, cos, absolute differential and projection distance functions four data calculations, arctangent, root, the distance-between-points special substitutions reference to previous data output control  
External output (D) register = Max. 96 per product type Internal judgement (R) register = Max. 96 per product type External output (D) register = Max. 48 per product type Internal judgement (R) register = Max. 48 per product type  
Judgement output  
Serial  
Judgement output  
Serial  
External output (D) register = Max. 32 per product type Internal judgement (R) register = Max. 32 per product type External output (D) register = Max. 8 per product type Internal judgement (R) register = Max. 8 per product type  
RS232C = 2ch (max.115200bps) Matsushita Electric Works PLC compatible with FP series  
Input = 11points Output = 14 points Removable screw-down terminal block  
External  
interface  
External  
interface  
RS232C = 2ch (max.115200bps) Compatible with Matsushita Electric Works PLC FP series  
Compatible with Mitsubishi MELSEC A Series/FX Series, Omron C Series PLCs, and Allen-Bradley SLC 500 PLCs (Ver. 2.2 or later)  
Parallel  
Parallel  
Inspection start  
Input = 11points Output = 14 points Removable screw-down terminal block  
Image trigger (timing sensor unnecessary) external sensor timing repeat start  
Image trigger (timing sensor unnecessary) external sensor timing repeat start  
Inspection start  
Other  
Display functions  
Display item suppressing function (menu display hide function)  
Image suppress function when setting checkers, Image rotation function when setting checkers (A210)  
Clearly display reject location, Rotational adjustment angle display (A210)  
specifications  
Other  
specifications  
Display functions  
Display item suppressing function (menu display hide function)  
Image suppress function when setting checkers, Image rotation function when setting checkers (A210)  
Clearly display reject location, Rotational adjustment angle display (A210), Data Monitor function  
Display of image processed with image filter, simple spreadsheet, checker list display  
Numerical calculations results display, Image filtering display function, Accumulated data display, Display list of checkers  
Marker function  
Marker function  
Setup tools  
Image storage  
function  
32 screens  
8 screens  
Maximum of 8 graphics/type (line, rectangle or circle), and registered images are displayed on the main screen  
Setup tools  
Image storage  
function  
30 screens  
8 screens  
Save/load function for inspection image (all screens/problem screens)  
Store images for reinspection/resetting Windows-PC image save/load function  
Trap function Image storage function  
Save/load function for inspection image (all screens/problem screens)  
Store images for reinspection/resetting Windows-PC image save/load function  
Trap function Image storage function  
Debugging  
Setup help  
Debugging  
Setup help  
Focus setup, aperture setup, lighting adjustment, image profile monitor, recommended  
threshold level, I/O monitor, enforce output  
Focus setup, aperture setup, lighting adjustment, image profile monitor, recommended  
threshold level, I/O monitor, enforce output  
Moving object inspection  
Camera support  
High-speed random trigger camera (progressive)/flash/electronic shutter used  
Moving object inspection  
Camera support  
Double-speed random camera (progressive)/flash/electronic shutter used  
Double-speed random camera (progressive) = ANM831 Standard camera = ANM830A, Composite video (NTSC) input used (however the connection requires one port)  
Number of support cameras  
Operating voltage  
High-speed random trigger camera (progressive) = ANM831 Standard camera = ANM830A, Composite video (NTSC) input used (however the connection requires one port)  
2
1
Number of support cameras  
Operating voltage  
2
1
24 V DC less than 0.9 A  
24 V DC less than 0.7 A  
Setup data backup  
24 V DC less than 0.9 A  
24 V DC less than 0.7 A  
Setup data can be saved to a Windows PC using the Vision Backup-Tool Ver. 2  
Setup data backup  
Image data and setup data can be saved to a Windows PC using vision Backup Tool Ver.  
Type data saved in the previous controller of the MICRO-IMAGECHECKER A Series (Ver. 1) cannot be directly restored to V2 using the Vision Backup-Tool. In this case, you will  
need the dedicated data conversion software (freeware) to convert the Ver. 1 type data for V2 use. If you require the data conversion software or information about how to use it,  
contact your Matsushita Automatic Controls Co. Ltd. representative.  
*
Type data saved in the previous controller of the MICRO-IMAGECHECKER A Series (Ver. 1) cannot be directly restored to V2 using the Vision Backup-Tool. In this case, you will  
need the dedicated data conversion software (freeware) to convert the Ver. 1 type data for V2 use. If you require the data conversion software or information about how to use it,  
*
10  
11  
11/2004  
11/2004  

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