Ingersoll Rand Water Pump 662605 User Manual

OPERATOR’S MANUAL  
66260X  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
RELEASED:  
REVISED:  
(REV. G)  
8-26-09  
3-17-10  
INCLUDE MANUAL: 6564X-X AIR MOTOR (97999-174), AIRLINE SAFETY INFORMATION (100400-76)  
& S-633 GENERAL INFORMATION (PN 97999-624).  
6” AIR MOTOR  
662605, 662606, 662608 & 662609  
100:1 RATIO  
0 - 10,000 PSI. RANGE  
PUMP ASSEMBLY  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
SERVICE KITS  
662605  
662606  
662608  
662609  
Use only genuine ARO® replacement parts to assure com-  
patible pressure rating and longest service life.  
65130 packing kit.  
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61355 for air motor service only.  
SPECIFICATIONS  
“A”  
Model Series . . . . . . . . . 662605, 662606, 662608 & 662609.  
Type . . . . . . . . . . . . . . . . . Air Operated Grease Pump  
Ratio . . . . . . . . . . . . . . . 100:1  
Air Motor Diameter. . . . . . . . . . . . . . 6(15.2 cm)  
Stroke. . . . . . . . . . . . . . . . . . . . . . 4(10.2 cm)  
Air lnlet (female) . . . . . . . . . . . . . 1/2-14 N.P.T.F.  
Material Outlet (female). . . . . . . 1/2 - 14 N.P.T.F.  
Dimensional Data . . . . . . . . . . . . . . . . see chart  
“B”  
PERFORMANCE  
Air Inlet Pressure Range. . . . . 0 - 100 p.s.i.g (0 - 6.9 bar)  
Fluid Pressure Range . . . . . . . 0 - 10,000 p.s.i.g (0 - 690 bar)  
Maximum Delivery/ Min . . . . 2.1 lbs (0.95 kg)  
OPERATING AND SAFETY PRECAUTIONS  
Figure 1  
WARNING  
READ THE GENERAL INFORMATION MAN-  
NOTE: Dimensions are shown in inches and (mm), supplied for reference  
only and are typically rounded up to the nearest 1/16 inch.  
UAL INCLUDED FOR ADDITIONAL OPERATING AND  
SAFETY PRECAUTIONS AND OTHER IMPORTANT IN-  
FORMATION.  
“B” (mm)  
25-7/16(646)  
35-1/4(895)  
MODELS  
662605, 662606  
662608, 662609  
Drum Size  
“A” (mm)  
39-5/8(1006)  
49-7/16(1256)  
WARNING  
EXCESSIVE INLET PRESSURE. Can cause  
120 lb.  
400 lb. (55 gal.)  
explosion resulting in severe injury or death. Do not  
exceed maximum operating pressure of 10,000 p.s.i.g  
(690 bar) at 100 p.s.i.g (6.9 bar) inlet air pressure. Do  
not run pump without using a regulator to limit air  
supply pressure to the pump.  
WARNING  
EXCESSIVE MATERIAL PRESSURE. Can cause  
IMPORTANT  
equipment failure resulting in severe injury or prop-  
erty damage. Do not exceed the maximum material  
pressure of any component in the system.  
This is one of four documents which support the pump.  
Replacement copies of these forms are available upon request.  
66260X MODEL OPERATOR’S MANUAL  
6564X-X AIR MOTOR OPERATOR’S MANUAL  
100400-76 AIRLINE SAFETY INFORMATION MANUAL  
PUMP RATIO X  
MAXIMUM PUMP  
FLUID PRESSURE  
=
INLET PRESSURE TO PUMP MOTOR  
S-633  
GENERAL INFORMATION LUBRICATION PISTON PUMPS  
Pump ratio is an expression of the relationship between the pump  
motor area and the lower pump end area. EXAMPLE: When 100 p.s.i.g  
(6.9 bar) inlet pressure is supplied to the motor of a 100:1 ratio pump it  
will develop a maximum of 10,000 p.s.i.g (690 bar) fluid pressure (at no  
flow) - as the fluid control is opened, the flow rate will increase as the  
motor cycle rate increases to keep up with the demand.  
NOTICE  
Thermal expansion can occur when the fluid in the ma-  
terial lines is exposed to elevated temperatures. Example: Material lines  
located in a non-insulated roof area can warm due to sunlight. Install a  
pressure relief valve in the pumping system.  
INGERSOLL RAND COMPANY LTD  
P.O. BOX 151 ONE ARO CENTER BRYAN, OHIO 43506-0151  
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© 2010  
CCN 99711251  
(800) 276-4658 FAX (800) 266-7016  
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66260X  
Page 3 of 4  
 
TROUBLE SHOOTING  
No material at outlet. (Pump continuously cycles).  
Air bypasses through exhaust port.  
Empty material supply. Disconnect the air, replenish the  
material supply.  
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Foreign matter is holding air valve open or lacks lubrica-  
tion. Consult factory for nearest Service Center.  
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Foreign matter is holding foot valve seats open in lower  
pump tube assembly. Remove lower pump tube assem-  
bly and clean valve seats.  
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Motor stalls.  
Foreign matter in pump, hose, control valve or spray tip  
obstructing material flow. Check material supply hose  
and control valve or tip.  
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Pump operates sluggishly, tends to stick when air is  
applied or control is opened.  
Air not getting to pump. Check air supply.  
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Air motor is dirty or lacks lubrication. Clean air motor.  
Insufficient air pressure or volume of air. Check air supply.  
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PN 97999-75  
66260X  
Page 4 of 4  
 

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