Ingersoll Rand Marine RADAR 651513 XX B User Manual

OPERATOR’S MANUAL  
651513-XX-B  
4-15-83  
RELEASED:  
REVISED:  
(REV. C)  
INCLUDING: SERVICE KITS, TROUBLESHOOTING, PARTS LIST,  
DISASSEMBLY & REASSEMBLY.  
12-18-07  
AUTOMATIC GUNS  
Models 651513-XX-B  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
SPECIFICATIONS  
AUTOMATIC EXTRUSION GUNS  
Material Inlet . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 - 18 N.P.S.M.  
Air Inlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/8 - 27 N.P.T.F. - 1  
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2(50.8 mm)  
Length (without nozzle) . . . . . . . . . . . . . . . 6-11/32(161.1 mm)  
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 oz. (482 grams)  
Mounting Hole Diameter. . . . . . . . . . . . . . 33/64(13.1 mm)  
Maximum Operating Fluid Pressure. . . . 5000 p.s.i. (345 bar)  
Minimum Air Pressure Required  
651513-11-B  
(Extrusion nozzle and retaining nut must be ordered separately.)  
2”  
@ 2000 p.s.i. (138 bar) Fluid Pressure . 50 p.s.i. (3.4 bar)  
31/32”  
1-29/32”  
DESCRIPTION  
2-3/8”  
6-11/32”  
The following model guns permit spraying or extruding of  
material continuously or intermittently by using spring re-  
turn. See chart below for characteristics of each model.  
These unit are identical expect spray guns include a spray  
guard which retains the TC-XXXX airless spray tip. They in-  
clude a stainless steel head, aluminum air cylinder, a 1/4 -  
18 N.P.S.M. material inlet, a 1/8 - 27 N.P.T.F. - 1 air inlet and a  
needle shroud (17) for prolonged life. The compact design of  
either gun allows mounting in a closely confined area.  
Figure 1  
AUTOMATIC AIRLESS SPRAY GUNS  
651513-12-B  
(TC-XXXX tip must be ordered separately.)  
Model  
Material  
Includes  
Tips  
651513-11-B  
651513-12-B  
Heavy Materials  
Light Fluids  
66541-XX  
TC-XXXX  
66504 Cap  
OPERATION  
Figure 2  
Turn air to “ON” position at supply source. Air must be regu-  
lated at 60 p.s.i. (4 bar) to maintain proper performance.  
STROKE ADJUSTMENT  
For maximum fluid flow and tip and needle life;  
1. Turn knurled adjusting screw (23) counterclockwise until  
contact is lost between it and (15) nut.  
2. Turn adjusting screw clockwise until contact is again  
made with the (15) nut.  
3. Back out adjusting screw approximately 1/4 turn.  
4. Lock (23) adjusting screw in place by tightening (24) nut.  
OPERATING AND SAFETY PRECAUTIONS  
WARNING HIGH PRESSURE DEVICE. Improper usage  
of equipment could result in serious injury. The pos-  
sibility of injection into the flesh is a potential hazard.  
Never allow any part of the human body to come in  
front of or in direct contact with the material outlet.  
WARNING AN INJECTION INJURY CAN BE SERIOUS. If  
injection should occur, contact a qualified physician  
for immediate treatment of such injuries.  
WARNING DO NOT EXCEED MAXIMUM WORKING PRES-  
SURE OF 5000 P.S.I. (345 BAR).  
WARNING ALWAYS DISCONNECT THE MATERIAL LINE  
AND THE AIR INLET BEFORE SERVICING THIS UNIT TO  
REDUCE THE CHANCE OF ACCIDENTAL DISCHARGE.  
MAINTENANCE  
To maintain reliable performance, the gun should be flushed  
out with a compatible solvent immediately following each  
spray or extrusion period. This will decrease the chance of  
material build-up within the gun which will cause poor func-  
tioning.  
INGERSOLL RAND COMPANY LTD  
P.O. BOX 151 ONE ARO CENTER BRYAN, OHIO 43506-0151  
y
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© 2007  
CCN 81379786  
(800) 276-4658 FAX (800) 266-7016  
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PARTS LIST / 651513-XX-B  
(size)  
(size)  
Item Description  
(Qty) Part No.  
(1) 91639  
Item Description  
(Qty) Part No.  
(1) Y22-110-C  
(1) 91633  
(1) 91636  
(1) 91474  
(1) 91628  
(1) Y325-10  
(1) Y23-43  
(1) 91832  
(1) 91788  
(1) 91789  
(1) 92427  
(1) 92425  
(1) 92424  
(1) 75807-1  
(1) 91999  
(1) 91338  
(#10 - 32)  
1
2
3
4
5
6
7
8
9
Body  
15 Nut  
(1/8” x 1-3/8” o.d.)  
“O” Ring  
(1) Y325-216  
(1) 91473  
16 Piston  
Retaining Screw  
17 Cover  
(#8 - 32 x 1/2”)  
Cap Screw  
(1) Y154-42-C  
(2) 91472  
18 Collet Nut  
19 Piston Rod  
Flat Packing  
(1/16” x 3/8” o.d. )  
Packing  
(2) 91471  
20 “O” Ring  
(1/4” - 28 x 5/16”)  
Spray Gun Body and Adapter Assembly  
Ball and Stem Assembly  
(1) 66178  
21 Set Screw  
22 Spring  
(1) 66597-3  
(1) 66504  
(651513-12-B only)  
23 Adjusting Screw  
24 Nut  
Cap and Guard Assembly  
(includes items 28, 29 and 30)  
10 Washer  
11 Screw  
12 Washer  
13 Cap  
(1) 91180  
(1) 92426  
(1) 91181  
(1) 91787  
(1) Y325-28  
25 Screw  
26 Gasket  
27 Ball Seat  
28 Retaining Nut  
29 Nozzle Guard  
30 Feed Ring Wire  
(1/16” x 1-1/2” o.d.)  
14 “O” Ring  
23  
24  
14  
15  
16  
21  
1
18  
8
4
5
11  
27  
12  
28  
13  
22  
2
20  
19  
17  
3
6
7
25  
10  
26  
30  
29  
Figure 4  
EXTRUSION TIPS AVAILABLE  
SPRAY TIPS AVAILABLE  
Extrusion nozzle and retaining nut assembly (not in-  
cluded and must be ordered separately). Used on models  
651613-11-B.  
Spray tip (must be ordered separately by customer). See tip  
chart for desired size. Used on models 651513-12-B.  
Tip Number  
TC-1850  
TC-2140  
TC-2150  
TC-2640  
TC-2650  
Orifice  
0.018”  
0.021”  
0.021”  
0.026”  
0.026”  
Pattern Width  
10”  
8.5”  
11.5”  
9”  
Tip Number  
66541-03  
66541-04  
66541-06  
66541-09  
66541-12  
Orifice Diameter  
Tip Number  
66541-15  
66541-17  
66541-18  
66541-25  
66541-37  
Orifice Diameter  
0.031”  
0.046”  
0.063”  
0.093”  
0.156”  
0.172”  
0.187”  
0.250”  
12”  
0.125”  
0.375”  
66504  
Figure 5  
Figure 6  
651513-XX-B (en)  
Page 3 of 4  
 
PN 97999-414  
Page 4 of 4  
651513-XX-B (en)  
 

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